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Problems with 2004 Ford F-250 FUEL/PROPULSION SYSTEM

On average, the 2004 Ford F-250 starts to “feel” problems with the FUEL/PROPULSION SYSTEM and its various aspects after 137 833 miles.

Recently reported FUEL/PROPULSION SYSTEM problems on 2004 Ford F-250

Tl* the contact owns a 2004 ford f-250. the contact stated that a cone fractured in the fuel pickup sender unit. the failure recurred numerous times. also, the vehicle stalled while driving without warning. the contact coasted to the side of the road and the vehicle would not restart. the contact stated that the vehicle was towed more than once to grieco ford of delray beach (3000 s federal hwy, delray beach, fl 33483, (561) 278-0303) where it was diagnosed that the cone disintegrated in the fuel tank and needed to be replaced. the vehicle was repaired. the technician replaced the cone unit, fuel filter, fuel lines, and injector. the manufacturer was notified of the failure and provided case number: cas-24538661. the failure mileage was approximately 59,000.

Reduced powered under a grade/load. reduced acceleration. bogs down, cannot reach speeds higher than 40-45 mph, up hill.

Tl* the contact owns a 2004 ford f-250. while driving approximately 45 mph, the vehicle stalled and the check engine warning indicator illuminated. the contact had to maneuver the vehicle to the shoulder. after approximately half an hour, the vehicle restarted, but stalled again six miles later. the vehicle was towed to the contact's residence. the vehicle was diagnosed by an independent mechanic who stated that the clogged injector pumps failed and needed replacement. the vehicle was not repaired. the manufacturer was notified of the failure. the vin was invalid. the approximate failure mileage was 195,000.

My vehicle has being stalling while driving at 1st start up in the morning for over 3 weeks. the problem is now getting daily. i understand there is a recall 05s34 that has this problem with the ford diesels. my vehicle in currently broken down about 60 miles from my home. the auto repair shop thinks its a hiring harness to the ficm. *tr

Tl* the contact owns a 2004 ford f-250. the contact stated that the vehicle would not start. the vehicle was towed to dealer for diagnosis where the stated that they needed to replace the head gasket. the vehicle was repaired but the vehicle still would not start. the dealer then advised the contact that the fuel module needed to be replaced. the vehicle was not further repaired. the manufacturer was contacted but provided no assistance, stating that the vehicle was not under recall. the failure and the current mileage was 173,000.

Tl* the contact owns a 2004 ford f-250 tdi. the contact stated that while driving 10 mph uphill and towing a boat, the vehicle stalled without warning. the vehicle was taken to the dealer. the technician was unable to diagnose the failure but stated that he found permatex gasket material in the fuel system, causing the injector o-ring to blow. the manufacturer was not made aware of the failure. the vehicle was not repaired. the failure mileage was 140,000 and the current mileage was 1637,000.

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